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The Challenge of Grinding Chrome Plated Parts One of the biggest issues was the chrome plating itself. The chrome had been masked improperly, causing irregular thicknesses and a high likelihood that the edges would chip during the grinding process.
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Hard Chrome Surfaces: Adhesion, Masking, Grinding, Finishing. Although it is often said that the chromium layer will reproduce faithfully every defect in the base material, in actuality as the chrome deposit thickens it will level imperfections. For smooth as-is chrome plating, the basis material should be at least as smooth as the expected chrome.
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I.D. grinding chrome plating. A buddy at work is trying to I.D. grind .008 of chrome plating. He is only taking off .0005 at a time and he is snapping off his grinding stone. What would be the appropriate speeds, feeds, and the depth of cut to cut chrome plating. He is holding on a tapered flange, which may be a problem too. I don't know. thanks.
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Because the chrome layer (the chrome itself you do not actually see, it is rather the underlying nickel or zinc layer) is extremely hard. Therefore, start grinding the chrome with a coarser grit sandpaper. Use a grit of 100 or more. In the next step, change to 200, then 300, and so on. Finally, from 400 or 500, you can also use wet sandpaper.
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Most hard chrome plating companies do grinding, but their websites don't mention which abrasives are used. To summarize: The conservative approach would be to continue using the types of alumina and carbide as described above.
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